EWM WEGA 401 User Manual Page 30

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With regard to the materials to be used, wall thicknesses and welding positions, TIG
welding is a universal welding process. It makes it possible to
produce welded joints of the highest quality.
TIG cold wire welding was developed firstly with the aim of making TIG welding easier and
more convenient to use and secondly to increase the welding speed. In this process, the
welding consumable is fed to the weld pool by a wire feed unit. Deposition rates, however,
remain limited.
TIG hot wire welding
is a further development of TIG cold wire welding. The consumable is
TIG hot wire - explanation of the process
Hot wire weldingHot wire welding
B.Ivanov Training NEWS
©
2010 EWM HIGHTEC WELDING
TIG hot wire welding
is a further development of TIG cold wire welding. The consumable is
heated by a separate power source using resistance heating of the wire stick-out between
the contact tip of the hot wire torch and the molten pool. There are several advantages over
the cold wire process due to the improved heat balance provided by this process:
- Up to 100% faster welding speed
- Up to 60% improvement in deposition rate
- Dilution reduced by up to 60%
- Greater fusion volume (30-50%) with the same welding performance
- Easier positional welding
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