EWM Taurus 405 Synergic S TDM Operations Instructions Page 1

Operating instructions Welding machine Taurus 355 Synergic S TDM Taurus 405 Synergic S TDM Taurus 505 Synergic S TDM 099-005219

Safety instructions General 10 099-005219-EW501 10.06.2013 CAUTION EMC Machine Classification In accordance with IEC 60974-10, welding machin

Safety instructions Transport and installation 099-005219-EW501 10.06.2013 11 2.4 Transport and installation WARNING Incorrect handling of

Safety instructions Transport and installation 12 099-005219-EW501 10.06.2013 2.4.1 Ambient conditions CAUTION Installation site! The machi

Intended use Use and operation solely with the following machines 099-005219-EW501 10.06.2013 13 3 Intended use This machine has been manufactured

Intended use Applications 14 099-005219-EW501 10.06.2013 3.2 Applications 3.2.1 MIG/MAG standard welding Metal arc welding using a wire electrode

Intended use Documents which also apply 099-005219-EW501 10.06.2013 15 3.3 Documents which also apply 3.3.1 Warranty NOTE For further info

Machine description – quick overview Front view 16 099-005219-EW501 10.06.2013 4 Machine description – quick overview NOTE The maximum poss

Machine description – quick overview Front view 099-005219-EW501 10.06.2013 17 Item Symbol Description 0 1 Carrying handle 2 Ready for operation

Machine description – quick overview Rear view 18 099-005219-EW501 10.06.2013 4.2 Rear view  Figure 4-2

Machine description – quick overview Rear view 099-005219-EW501 10.06.2013 19 Item Symbol Description 0 1 Key button, Automatic cutout Wire feed m

General instructions CAUTION Read the operating instructions! The operating instructions provide an introduction to the safe use of the produ

Design and function General 20 099-005219-EW501 10.06.2013 5 Design and function 5.1 General WARNING Risk of injury from electric shock! C

Design and function Machine cooling 099-005219-EW501 10.06.2013 21 CAUTION Using protective dust caps! Protective dust caps protect the conne

Design and function Installation 22 099-005219-EW501 10.06.2013 5.4 Installation WARNING Risk of accident due to improper transport of mach

Design and function Notes on the installation of welding current leads 099-005219-EW501 10.06.2013 23 5.5 Notes on the installation of welding cur

Design and function Welding torch cooling system 24 099-005219-EW501 10.06.2013 5.6 Welding torch cooling system 5.6.1 Cooling module connection

Design and function Mains connection 099-005219-EW501 10.06.2013 25 5.7 Mains connection DANGER Hazard caused by improper mains connection!

Design and function Connecting the intermediate hose package to the power source 26 099-005219-EW501 10.06.2013 5.8 Connecting the intermediate ho

Design and function Connecting the intermediate hose package to the power source 099-005219-EW501 10.06.2013 27 5.8.2 Intermediate hose package co

Design and function Shielding gas supply (shielding gas cylinder for welding machine) 28 099-005219-EW501 10.06.2013 5.9 Shielding gas supply (shi

Design and function Welding torch holder 099-005219-EW501 10.06.2013 29 5.10 Welding torch holder NOTE The item described in the following

Contents Notes on the use of these operating instructions 099-005219-EW501 10.06.2013 3 1 Contents 1 Contents ...

Design and function MIG/MAG welding 30 099-005219-EW501 10.06.2013 5.11 MIG/MAG welding 5.11.1 Connection for workpiece lead NOTE Note the

Design and function TIG welding 099-005219-EW501 10.06.2013 31 5.12 TIG welding 5.12.1 Welding torch connection NOTE The welding torch is

Design and function MMA welding 32 099-005219-EW501 10.06.2013 5.13 MMA welding CAUTION Risk of being crushed or burnt. When replacing spen

Design and function Remote control 099-005219-EW501 10.06.2013 33 5.14 Remote control CAUTION Damage to the machine due to improper connect

Design and function Interfaces 34 099-005219-EW501 10.06.2013 5.15 Interfaces 5.15.1 PC Interfaces CAUTION Damage due to the use of non-ge

Maintenance, care and disposal General 099-005219-EW501 10.06.2013 35 6 Maintenance, care and disposal DANGER Risk of injury from electric

Maintenance, care and disposal Maintenance work 36 099-005219-EW501 10.06.2013 6.2.2 Monthly maintenance tasks 6.2.2.1 Visual inspection • Casin

Maintenance, care and disposal Disposing of equipment 099-005219-EW501 10.06.2013 37 6.4 Disposing of equipment NOTE Proper disposal! The m

Rectifying faults Checklist for rectifying faults 38 099-005219-EW501 10.06.2013 7 Rectifying faults All products are subject to rigorous producti

Rectifying faults Error messages (power source) 099-005219-EW501 10.06.2013 39 7.2 Error messages (power source) NOTE A welding machine err

Contents Notes on the use of these operating instructions 4 099-005219-EW501 10.06.2013 6 Maintenance, care and disposal ...

Rectifying faults Error messages (power source) 40 099-005219-EW501 10.06.2013 Legend for categories (error reset) a) The error message will disap

Rectifying faults Resetting JOBs (welding tasks) to the factory settings 099-005219-EW501 10.06.2013 41 7.3 Resetting JOBs (welding tasks) to the

Rectifying faults Resetting JOBs (welding tasks) to the factory settings 42 099-005219-EW501 10.06.2013 7.3.2 Resetting all JOBs NOTE All c

Rectifying faults Vent coolant circuit 099-005219-EW501 10.06.2013 43 7.4 Vent coolant circuit NOTE Coolant tank and quick connect coupling

Technical data Taurus 355 TDM 44 099-005219-EW501 10.06.2013 8 Technical data NOTE Performance specifications and guarantee only in connect

Technical data Taurus 405 TDM 099-005219-EW501 10.06.2013 45 8.2 Taurus 405 TDM TIG MIG/MAG MMA Setting range for welding current 5 A–400 A Setti

Technical data Taurus 505 TDM 46 099-005219-EW501 10.06.2013 8.3 Taurus 505 TDM TIG MIG/MAG MMA Setting range for welding current 5 A–500 A Setti

Accessories System components 099-005219-EW501 10.06.2013 47 9 Accessories NOTE Performance-dependent accessories like torches, workpiece l

Accessories General accessories 48 099-005219-EW501 10.06.2013 9.6 General accessories Type Designation Item no. 5POLE/CEE/32A/M Machine plug 094-

Appendix A JOB-List 099-005219-EW501 10.06.2013 49 10 Appendix A 10.1 JOB-List Figure 10-1

Safety instructions Notes on the use of these operating instructions 099-005219-EW501 10.06.2013 5 2 Safety instructions 2.1 Notes on the use of

Appendix B Overview of EWM branches 50 099-005219-EW501 10.06.2013 11 Appendix B 11.1 Overview of EWM branches

Safety instructions Explanation of icons 6 099-005219-EW501 10.06.2013 2.2 Explanation of icons Symbol Description Press Do not press Turn Sw

Safety instructions General 099-005219-EW501 10.06.2013 7 2.3 General DANGER Electromagnetic fields! The power source may cause electrical

Safety instructions General 8 099-005219-EW501 10.06.2013 WARNING Smoke and gases! Smoke and gases can lead to breathing difficulties and po

Safety instructions General 099-005219-EW501 10.06.2013 9 CAUTION Obligations of the operator! The respective national directives and laws m